Foam Insulation Technical Data
Environmentally friendly foam insulation
Physical Properties of EcoFoam
EcoFoam is produced from the combination of a two-component system consisting of a polymer resin and a three-part catalyst which, when combined with nitrogen or compressed air forms the plastic foam. The physical process involves generation of a thick water-based foam by dispersing compressed air through the foaming agent. An aqueous solution of the resin is then coated onto the already generated foam. The combined liquids polymerize (i.e. harden) into an inert plastic material and is similar to the reaction of a two-part epoxy resin. The curing process involves the physical drying (moisture removal) from the foam which is dependent on the permeability of the surrounding enclosure. When cured, the pure-white foam looks similar to shaving cream, but with a hardness similar to styrofoam. EcoFoam plastic foam is fully expanded as it leaves the mixing equipment and sets within 40-60 seconds.
Physical Properties
|
|
Parameter |
Results |
Method |
|
R-Value/25mm @ 24°C
|
0.73 |
ASTM C177-76 |
|
Water vapour transmission |
6.3 perms/inch |
ASTM C355 |
|
Surface Flame speed |
5 (Class 1) |
ASTM E84 / U.L. 723 |
|
Fuel contribution |
0 |
ASTM E84 / U.L. 723 |
|
Flammability |
Not flammable |
ASTM E84 |
|
Sound Transmission class |
STC 44 |
ASTM E413-73 |
|
Structure |
Open celled |
PM/AL |
|
Shrinkage after curing |
2-3% |
Manufacturer |
|
Dry Density |
8-12 kg/m³ |
DOE (c)(4) 6.1.4 |
|
Compressive strength |
20 kg/m³ |
PM |
|
Water absorption (floating) |
1.8 % |
DOE 6.2.9.1 |
|
Electrical resistance |
27,400 ohms |
DOE 6.2.3 |
|
Corrosiveness |
Not corrosive |
DOE (c)(8)6.1.4 |
|
Service temperature |
70°C |
Manufacturer |
Chemical Properties of EcoFoam
No chlorofluorocarbons (CFCs) are used as ingredients or propellants, creating a finished product that is inert and non-corrosive. Independent testing has also demonstrated that EcoFoam is inert to a broad range of materials including alcohols, glycols, oils, chlorinated and aromatic solvents, petroleum hydrocarbons, and other materials.
When prepared, the EcoFoam resin contains 1% formaldehyde by weight. During polymerization, the formaldehyde in solution is consumed by the reaction. The resulting polymer is an organic, nitrogen-based cross-linked chain that is generally classified as a latex, or aminoplast type of plastic. The combined resin/catalyst is pH neutral (7.0), and when cured, results in a plastic material that is chemically inert.
Chemical Properties
|
| Parameter |
Results |
Method |
Chemical inertness |
Inert solid |
PM/SIG |
| Chlorofluorocarbons (CFCs) |
None |
Uses compressed air |
| Ash content |
trace <0.3 % |
Standard Methods |
| Formaldehyde content of resin |
1.0 % |
Manufacturer |
| Formaldehyde off-gassing |
< 0.1 ppm |
CPSC |
| pH |
7.0 |
PM |
| TCLP |
all non detect |
SW846 1311 |
| Volatile organics |
all non detect |
SW846 8260C |